©Matthews International GmbH

Converting Solutions

Expertise for creative and targeted solutions across all sectors.

Development and construction – all from one single source

As a leading and innovative full-service provider of calender, embossing, and rotary converting systems in standard and custom designs, SAUERESSIG Engineering supplies a wide range of industries. Our Converting Solutions include complete production lines as well as individual units for embossing, finishing, smoothing, perforating and calibrating web materials. From the design and construction of mechanisms, drives and automation technology, through pre-assembly and in-house commissioning, to delivery to the customer – we offer comprehensive process expertise and support our customers from the initial idea to the customized solution.

With a focus on rotary manufacturing processes, SAUERESSIG Engineering has patented solutions that are unique in this form – worldwide.

Product portfolio

Costum machinery

We deliver plants and equipment that is tailored to our customers’ very specific applications and requirements in order to deliver peak performance. Planning, development and implementation require high-level experience and expertise. From the design and construction of mechanisms, drives and automation technology, through pre-assembly and in-house commissioning, to delivery to the customer – at every stage of our turn-key projects, our customers enjoy a close and trusting working relationship with us.

Laboratory calender (HK 650)

SAUERESSIG’s Hot Embossing Calender converts and finishes various plastic films to realize diverse optical and haptic surface effects that meet highest requirements. The rolls are driven separately and can individually be controlled in speed and temperature. In the case of changing a design, the embossing roll can be removed and changed quickly and easily.

Elektrical engineering

The ideal automated solution requires both perfectly coordinated automation and drive technology as well as practical, user-friendly operation. In addition to consulting and project planning, our comprehensive range of automation and drive technology services also includes retrofitting, the construction of switchgear, individual SPS programming, creating customized visualizations (HMI) as well as individual configuration of drive technology and worldwide commissioning.

Contract manufacturing

As a contract manufacturer, we manufacture products on your behalf to the highest standards. Decades of experience and the use of the latest CNC technologies enable us to both fulfil customer orders quickly and carry out short-term repair and maintenance orders. Our portfolio includes the assembly and commissioning of complete machine components as well as mechanical, hydraulic and pneumatic modules.

Individual consulting

Our highly-qualified experts partner with customers throughout the production process, providing professional, technical advice and bespoke solutions.

Design & development

The design and development of a machine takes place in close collaboration with our customers. This enables us to respond to individual requirements and ensure maximum system availability.

Installation & commissiong

From pre-assembly and commissioning at our premises, delivery to the customer, to comprehensive maintenance and repair work – we ensure a smooth progress at every stage.


Contact person

Discover your possibilites with us!

Udo Saalmann Senior Sales Manager Coating & Converting Industries CONVERTING +49 2564 12 379