©Matthews International GmbH

Battery Solutions

Your integrated solution partner for battery production.

SAUERESSIG Engineering is specialized in various manufacturing processes for batteries and capacitors in the field of storage technologies for stationary and mobile end-use applications. Especially with our focus on calender systems, we have patented solutions that are unique in this form – worldwide.

In the production lines for the green energy market, our published patents for the use of dry electrodes in the production and remanufacturing of batteries are particulary applied. Well-known manufacturer from the battery and automotive industries are already succesfully using our new technology.

©Matthews International GmbH


SAUERESSIG calenders for continuously coated electrodes meet the highest quality standards of the battery industry due to a high degree of automation and optional measuring and control equipment.


SAUERESSIG offers patented and turnkey solutions for intermittently coated electrodes. A constant roll gap, even with dynamically changing compaction forces, and optionally expandable inspection systems offer a consistent quality of the electrode.

©Matthews International GmbH
©Frauenhofer IWS


Our multi-roll calender are used for the production of dry electrodes. SAUERESSIG offers solutions for large-scale production as well as for the R&D industry. The newly developed dry process technology enables powder processing and lamination of electrodes in only one production step.


SAUERESSIG laboratory calender enables the mapping of scalable laboratory processes of the battery industry. The flexible vertical and horizontal usability of the calender allow the processing of dry electrodes in addition to the processes - compressing, laminating and embossing.

Fuell Service

Individual consulting

Our highly-qualified experts partner with customers throughout the production process, providing professional, technical advice and bespoke solutions.

Design & development

The design and development of a machine takes place in close collaboration with our customers. This enables us to respond to individual requirements and ensure maximum system availability.

Installation & commissiong

From pre-assembly and commissioning at our premises, delivery to the customer, to comprehensive maintenance and repair work – we ensure a smooth progress at every stage.

The customer is supported throughout the entire development process: Preliminary tests with original material can be carried out in the in-house technical centre. Project planning is realized with state-of-the-art computer-aided modal and thermal analyses. With the assistance of individual 3D models, the customer can determine how the machine will function under real production conditions even before it is manufactured.

Competence Center

Our in-house Competence Center in Vreden is the link between the lab and large-scale production.

Competence Center

competence center

Was können wir für Sie tun?

Kay Wolters Global Manager Energy +49 2564 12 340

Thomas Hackfort GLOBAL MANAGER ENGINEERING +49 2564 12 397