Embossing Rollers & Surface Technologies for the Markets of Tomorrow
We give materials shape, colour, function and character. As specialists in high-quality embossing rollers and state-of-the-art laser texturing, we develop surfaces that make products visible and tangible in everyday life.
Tissue & Paper: Performance meets gentleness
We develop bespoke roller solutions that combine sophisticated designs with a soft feel and efficient manufacturing processes.
- Comprehensive system solutions: From the initial design concept through to technical engineering and the installation of complex embossing lines.
- Innovative engraving technology: High-precision laser and direct engraving processes for the finest patterns on toilet paper, kitchen roll or napkins.
- Realistic test conditions: Cost-effective testing of new designs and technical parameters at our pilot plant under real production conditions.
- Wear protection & brilliance: Specialised finishing processes and chrome plating for durable rollers, smooth flank angles and an optimal embossed pattern.
- On-site service: Maximum plant availability thanks to professional support with roller changes and manual surface repairs at your site.
Home & Decor: Aesthetics for modern living
Natural inspirations are transformed into extraordinary surfaces: Our precision-crafted rollers create authentic designs for high-quality wall, floor, and furniture applications.
- High-quality finishes: Bespoke solutions for the flooring, furniture and wood-based materials industries.
- Optimised time-to-market: Expertise from the initial design concept through to the final product.
- Extensive design collection: Take advantage of our huge selection of existing print and embossing designs, which our experts are constantly expanding to include cutting-edge trends and new developments.
Nonwovens: Performance down to the very last fibre
We deliver world-class solutions for the manufacture of spunbond nonwovens and thermally bonded materials in the hygiene and medical sectors.
- Specialised engraving technique: A combination of state-of-the-art laser-based methods and advanced knurling technology for the finest structures.
- In-house production of nickel stencils for spunlace applications
- Optimal material properties: Excellent results in terms of appearance, feel and strength.
- Innovative simulation: Visualisation of the future roller structure using state-of-the-art 3D proofing techniques prior to final production.
Plastic: Innovation for a wide range of surfaces
We transform everyday materials into exceptional products and support industries ranging from aviation to medical technology with high-end finishing solutions.
- Wide range of applications: Specialised rollers for decorative, medical, hygienic and technical films, as well as profiles and conveyor belts.
- Integrated engineering expertise: Rapid and efficient implementation of specific customer requirements through the close integration of design, engraving and engineering.
- State-of-the-art structuring: Use of highly advanced laser etching technologies to create the finest structures with the highest repeatability.
- Focus on haptics: Developing innovative designs that combine visual brilliance with the ideal material properties.
- Development edge: Use of our in-house technical centre to carry out sample embossing on original materials for the validation of complex processes.
Automotive: Precision for the interior
We are redefining comfort and luxury in vehicle interiors by transforming technical precision into tangible quality.
- High-quality finishes: Customised embossing solutions for leather, imitation leather and innovative decorative films.
- Maximum process reliability: Durable embossing tools and precise analysis to meet the highest industry standards.
- Custom prototyping: Sample production using original materials in our in-house technical centre.
Fashion: Design with character
In the demanding world of fashion brands, we combine traditional craftsmanship with cutting-edge technological innovation.
- Exclusive Design Pool: Direct access to the world’s largest collection of unique embossed textures.
- Creative expression: Bespoke development of individual designs for distinctive collections.
- Tactile brilliance: A unique look achieved through the combination of traditional engraving and precision laser technology.
Leather: Surfaces with character
We supply high-precision roller solutions for the leather and synthetic leather industry, combining aesthetic design visions with extremely demanding technical requirements.
- Highly detailed grain patterns: Precise reproduction of natural leather textures and the development of bespoke designs.
- Thermal process control: Use of heatable and coolable rollers for precise temperature control in sensitive synthetic leather processes.
- Maximum load capacity: Mechanically robust roller cores and specialised surface coatings for extreme wear resistance.
- Expertise across a range of materials: Bespoke embossing solutions for PU, PVC and other synthetic materials from leading global manufacturers.
- Systemic integration: Seamless adaptation of the roller configuration to your specific production line and customised temperature control.
Metal: Versatility in steel and aluminium
We are pushing the boundaries of traditional materials through bespoke finishing solutions that combine functionality with aesthetic appeal.
- Industrial bespoke manufacturing: Development of durable embossing rollers for façades, building materials, vehicle components and flexible packaging.
- State-of-the-art manufacturing: Use of highly advanced laser etching technologies and direct engraving processes to create the finest structures on metal surfaces.
- Expertise: From design development to the installation of the Union roller set in metalworking companies.
Glass: Precision under extreme conditions
We manufacture highly specialised roller solutions for the glass industry that can withstand even the most extreme thermal stresses and meet the highest quality standards.
- Extreme heat resistance: Development of robust embossing rollers for use at molten glass temperatures of up to 1,350°C.
- Perfect concentricity: High-precision manufacturing processes to ensure absolutely smooth running in demanding production environments.
- Versatile product solutions: Bespoke finishes for decorative glass, ornamental glass, solar glass and modern architectural façades.
- State-of-the-art engraving technology: A combination of laser etching technology, direct engraving and knurling for the finest structures of the highest quality.
- Design-led development: A synergy of traditional craftsmanship and digital innovation for functional and aesthetically inspiring glass surfaces.
Coatings: Precision in material application
We supply highly specialised roller solutions for the precise coating, impregnation and varnishing of web-like materials across a wide range of industries.
- Versatile applications: Bespoke precision rollers for hot-melt and adhesive application, silicone coating, and ink and varnish coating.
- Optimal surfaces: Bespoke manufacture of smooth or engraved rollers with special ceramic or chrome surfaces.
- Precise temperature control: Heated or cooled systems are available to ensure stable processes in demanding technical applications.
- Highest measurement accuracy: Detailed documentation of scoop volume, well depth and grid count using state-of-the-art 2D and 3D visualisation.
- Process reliability through testing: We can produce sample embossings on original materials in our in-house technical centre.
Get in touch now.
Kontaktinformationen
Give us a call
+49 2564 12 0
Get in touch
info@saueressig.com